AOD Shifter stuff

After lots of head-scratching, trimming, cleaning, and pop-riveting, here’s the ‘new and improved’ AOD shifter. Much less ‘dung beetle’ look, so it should fit into the console now.

Here’s the console being test-fitted with the modified AOD shifter. Looks like it’s going to work after all. Just need to adjust the console a little and come up with some kind of filler for the area around the shifter. So far, so good!

Swiped one of the wheels from Jim Eimer‘s Galaxie while he had it off (just to see what it would look like). Now I need to figure out how to get the other 3. LOL

More Engine Stuff

More stuff on the engine done: battery, starter solenoid, voltage regulator, spark plugs, spark plug wires, export braces in-place, and the power steering fan belt you can’t see.

Another shot – I wish Summit hadn’t sent me the ‘Universal Ford V8’ spark plug wires, but rather the ‘cut to fit’ wires I remember ordering. Oh well… maybe next time. Driver side plugs are gonna be a b!tch to change. LOL

Here’s the cool Holley Black fuel pump Jim gave me all mounted and plumbed (finally). Just gotta run power to it now.

Engine and front brakes

In order to make it go, you also have to make it stop!

The power steering pressure line fitting was too big, so I decided to re-use the original. Still gotta clean it up though.

HVAC is all plumbed in, and now I need to pull the wiring harness back out – apparently, it’s from a ’73, and not a ’71 as I was told. No worries… someone will buy it, I’m sure.

This is where I left off with the brakes after getting the new suspension installed. New wheel bearings, but nasty ol’ rotors with no calipers. Not like I was needing brakes to move on and off the lift anyway.

Decided to check out the old brake booster since I can’t seem to find one through the local parts stores. Also dug out the dust shields and starting cleaning & hammering them back into shape.

After cleaning, hammering, ‘blasting, and painting, here’s the passenger side shields. Not perfect, but not bad, either.

Took me almost two hours of fighting with the caliper on the passenger side to get to this point. Still need to tighten the wheel nut and connect the brake line (missing banjo bolts), but almost done. Driver side took 15 minutes.

Classic Auto Air/RAAMat Installation

After working with the firewall insulation and punching some holes through the firewall, I was able to get the evaporator/heater core installed with the help of my pals Jim and Gonzo. So far, so good.

Here’s the front of the engine with the A/C compressor (top right), power steering pump (lower right) and alternator (left, hiding behind the fan). Still gotta plumb up the rest of the A/C, and run the electrical and those parts will be good to go.

Got the A/C condenser installed along with the dryer after chasing down some bolt (the kit said to re-use the existing condenser bolts – but this car never had A/C… hmmm).

RAAMat – FTW!

Here’s how Day One of RAAMat installation went. So far, so good – but I hope I never have to do this again. It’s pretty straight-forward and not particularly tough to do – just time-consuming and the metal edges are pretty hard on the knees, elbows, and shoulders.

Rear End… DONE (Finally)!

All lugnuts present and accounted for! This one only had 3 ‘nuts and one of the studs was snapped off (the shiny one is the new one).

Here’s the ‘new & improved’ underside picture – now the whole car looks brand new from underneath!

View from the rear end – nice, clean, rebuilt rear axle. Still gotta put the driver side rear shock back on after I get the brake lines all buttoned up with a new distribution block.

The drive shaft has more room in there than I thought it would – at least an inch or so on both sides. Good thing the rear axle only moves up and down with the suspension, and not side-to-side.

Rear End… Again… AGAIN!

Painted on the white grease (too much, TBH) to check the pattern after zapping down the yoke and setting the pinion pre-load.

Here’s the diff while checking the pattern on the gears. Looks good… just gotta chase the threads to get the last of the funk out of the threads. It’s almost all back together.

Yesterday, got the axle ends ‘blasted and painted. Just gotta press on the bearing and stuff ’em back in now (and installing a new wheel stud in the on on the right that the previous owner snapped off).

Here’s the axle housing and diff after chasing all the threads for funk and new paint. Just gotta get it back together now and back under the car.

Rear End… Again

Rear axle housing back from the sand blaster – turned out awesome! The yoke and the pinion housing just to the left are exactly how the axle looked before ‘blasting – time to clean them up too.

Rear axle housing after a coat of black engine enamel.

Random shot of the hood latch support (pre-cleaning)… for some reason it didn’t make it into the FB album.